Granulator

Granulator

The disc granulator can make powdery materials from mineral processing, fertilizer, pharmaceutical, construction, ceramics and other industries into granules.

The materials to be processed cannot be sticky and wet materials, and their sizes should not be larger than 50 mm.

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Brief Introduction

Through the granulation process, our disc granulator improves the fluidity of the powder, reduces adhesion and dust, and makes the granules harder and more uniform by adding reagents.

It also regulates porosity and density, aiding in storage and transportation.

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Applied Materials

The disc granulator is suitable for processing non-sticky powdery materials, such as fertilizers, coal powder, mineral powder (iron ore powder, limestone powder, gypsum powder, etc.), cement, construction waste, etc.

Applied Materials

Technical Parameter

Specification
(m)
Rotation speed
(r/min)
Production capacity
(t/h)
Motor
(kw)
Adjustment range of obliquity
Dimensions
(m)
Total weight
(t)
Φ2.2
14.25
4-8
7.5
35-55
2.8×2.75×2.58
3.2
Φ2.5
11.81
5-10
7.5
35-55
3.2×2.3×3
3.6
Φ2.8
11.21
12-16
7.5
35-55
3.4×2.6×3.1
4.1
Φ3.0
11.3
15-18
11
35-55
3.7×2.7×3.3
4.8
Φ3.2
9.6
15-20
11
35-55
3.9×2.7×3.4
5.6
Φ3.6
9.1
18-24
15
35-55
4.3×3.1×4.0
7.2
Working Principle

Working Principle

The working principle is that the material mixed with water and binder is compressed and rolled on an inclined disk to form fertilizer particles.

The hydraulic system regulates the pressure and the roller grooves create different particle shapes.

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Performance Advantages

  • 01.

    High Granulation Efficiency

    The granulator adopts an overall arc structure, and the granulation rate is as high as over 95%.

    The 16M unpowered composite scraper combination has good cleaning and balling effects.

    This ensures excellent granulation quality without the formation of large mud balls.

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  • 02.

    Precise Control of Particle Size

    The granulator can precisely control the particle size by adjusting the spindle speed and the inclination angle of the disc (35–55°). 90% of the particles have a diameter of 3–5mm. It automatically sorts particles according to size, ensuring discharged products meet quality standards.

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  • 03.

    Enhanced Durability and Performance

    The use of multi-layer heat dissipation steel plates to reinforce the bottom plate and high-frequency quenching transmission gears can enhance the strength of the granulator and extend its service life.

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  • 04.

    Cost-effective Design

    Providing a cost-effective solution that is compact and low-profile, reducing initial investment and operating costs. It consumes less energy than similar granulators.

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Related Projects

We collaborate with clients globally to deliver top-notch mineral processing equipment and tailored solutions, aiming to optimize plant efficiency and reduce operating costs. Additionally, we prioritize ESG (Environmental, Social, and Governance) initiatives, actively advocating for the sustainable advancement of eco-friendly mining and recycling sectors.

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Based on high quality and perfect after-sales service, our products have been exported to more than 120 countries and regions. FTM Machinery has become the first choice of more than 2,000,000 customers.

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